Explore The Working Hours of CNC Laser Welder

CNC laser welder are widely used in various industrial fields. Yet, many users do not have a clear understanding of the optimal use time of welding machines. This article will explore this issue in-depth and provide everyone with a complete and scientific answer.

The working time of laser beam welding refers to the time that the machine can continue to work stably, including single working time and service life. This parameter directly affects production efficiency and cost control. Long working time means higher production efficiency and lower equipment investment costs. Thus, it is crucial for manufacturing companies to increase the working time of laser welding machines.

2.1.Equipment wear and aging:

Long-term use will cause accelerated wear of internal components of laser welding machines. Especially high-power and high-frequency equipment. This wear may include major components such as laser power supplies, as well as auxiliary equipment such as laser chillers.

For example, when the laser power supply is used at full power, long-term operation is prone to aging. Also, there is aging of related electronic and optical components, and the service life of components is shortened.

2.2.Equipment performance declines:

As the use time increases, the performance of the equipment may gradually decline. This includes aspects such as laser beam stability, focusing accuracy, and welding quality.

If the equipment runs at full load for a long time, it may lead to unstable welding quality and even fail to meet production requirements.

2.3.Increased equipment failure rate:

Long-term use may also increase the failure rate of the equipment. In harsh operating environments, such as high temperature and humidity, the failure rate of the equipment may be higher.

Equipment failure will not only affect production efficiency but may also result in more repair and replacement costs.

Although the use time of laser welding machines is not continuous, we still need to avoid extreme use of laser welding machines.

According to the recommendations of most manufacturers and experts, the use time of a laser welding machine should generally not exceed 48 hours. This ensures that the equipment has enough rest time after continuous work to reduce wear and aging.

For smaller welding processing tasks, the working time can be appropriately extended to further extend the life of the equipment and improve processing efficiency.

Adjustments in special circumstances:

If the production task is heavy and needs to work continuously for more than 48 hours, it is recommended to take necessary rest.

When used in harsh environments such as high temperature and humidity, the working time may need to be further shortened to ensure the stable operation of the equipment.

Equipment maintenance and life: 

Reasonable use time can ensure that the equipment has enough rest time. This can reduce wear and aging, thereby extending the service life of the equipment.

Work efficiency and cost: 

Proper rest and charging can maintain the best performance of the equipment. This can not only improve welding quality and efficiency but also reduce equipment failure and maintenance costs.

Operator safety and health: 

Long-term continuous operation may pose a potential threat to the safety and health of the operator. Proper rest can reduce the fatigue and stress of the operator and ensure work safety.

5.1. Stability of laser source:

During continuous operation, the stability of the laser source directly determines whether stable output power and beam quality can be maintained.

The instability of the laser source will cause fluctuation of laser power during welding, which will affect welding quality and efficiency.

A stable laser source can ensure the consistency of the welding process, thus extending working time.

5.2. Accuracy of optical system:

The accuracy of the optical system determines the focusing and positioning ability of the laser beam.

A high-precision optical system can ensure that the laser beam is accurately focused on the welding point to achieve high-quality laser fiber welding.

If the accuracy of an optical system is insufficient, it may cause the laser beam to deflect or defocus, which will affect welding quality and even cause equipment damage.

5.3. Efficiency of cooling system:

The operation of a laser welding machine will generate a lot of heat. The cooling system is needed to maintain the normal temperature of the equipment during operation.

If the cooling system is not efficient enough, it may cause the equipment to overheat. This will affect the performance and life of the equipment.

An efficient cooling system can ensure that the equipment maintains a stable temperature during continuous operation.

5.4. Operation and maintenance of the machine:

Proper operation and maintenance are the keys to ensuring the long-term stable operation of the laser welding machine.

Operators need to receive professional training and understand the operating procedures and safety precautions. Avoid equipment damage or failure due to improper operation.

Maintain the equipment regularly, such as cleaning, inspection, and replacement of wearing parts.

Ignoring maintenance or improper operation may lead to decreased equipment performance and frequent failures.

In summary, many factors jointly affect the working time of the laser welding machine. To extend the working time of the laser welding machine, it is necessary to ensure that these aspects are fully paid attention to and valued.

The working status and usage of the machine are monitored through a real-time monitoring system to detect and solve potential problems on time. At the same time, historical data and trend analysis are used to test the working time. By formulating more effective maintenance plans and usage strategies, the long-term stable operation of the machine can be ensured.

Also to the maintenance and management measures mentioned above, technological upgrades and innovations are also a good choice. For example, adopting more advanced laser sources and optical systems, optimizing machine structure and design, and introducing intelligent control and monitoring systems. These measures can improve the production capacity and stability of the machine. It also reduces maintenance costs and energy consumption, achieving longer-term economic benefits.

In summary, controlling the working time of the CNC laser welder within a reasonable range can keep the laser machine at its best performance. We can protect the laser machine through the maintenance methods mentioned above. If you still have something you want to know or want to get a better solution, please click here to contact us!