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What Is A Laser Welding And Cutting Machine?

Views: 53     Author: Site Editor     Publish Time: 05-29-2024      Origin: Site

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Laser welding and cutting machine refers to a welding machine that includes cutting function. This type of welding machine is very common in today's laser welding market. Their machines are generally named: "All-in-one laser welding machines", and the common ones are 3-in-1, 4-in-1, and 5-in-1.


This article will introduce these three types of machines in detail to help everyone better understand and choose.


1. Machine Introduction:


1.1. 3-in-1: 


The functions of 3-in-1 laser welding machine include laser welding, laser cutting, and laser cleaning.


Laser welding function: Use a laser beam to locally heat the workpiece, so that it melts instantly and achieves welding. The all-in-one machine has high-precision and high-efficiency welding capabilities. The machine can be used for welding a variety of metals, such as stainless steel, carbon steel, aluminum, etc.


Laser cleaning function: Laser cleaning is a process that uses the high energy of the laser beam to remove dirt and oxides on the surface without damaging the substrate. This function makes the cleaning process more environmentally friendly and efficient. It is especially suitable for application scenarios with high requirements for surface cleanliness. Also, there is basically no difference between the 3-in-1 laser cleaning function and the professional laser cleaning machine.


Laser cutting function: Laser cutting is the process of using a laser beam to heat the workpiece with high energy density, melt it instantly, and blow it away under the action of airflow. One thing to note is that the cutting function on the all-in-one machine is mainly for the welding function. If you need to cut a lot or need to cut thick materials, it is recommended that you choose a professional laser cutting machine.


1.2. 4-in-1: 


Compared with the 3-in-1, the 4-in-1 laser welding machine function has an more weld cleaning.


Weld cleaning function: After welding, there are often impurities such as welding slag and oxides on the weld surface. These impurities will affect the welding quality and the appearance of the workpiece. The weld cleaning function can use a laser beam to clean the weld surface with high energy to completely remove impurities. The weld surface after cleaning is cleaner. This is conducive to improving the welding quality and joint strength, and also effectively reduces the processing time and cost of later processes.


1.3. 5-in-1: 


Compared with the 4-in-1, the 5-in-1 laser welding machine function has an more energy storage welding.


Energy storage welding function: Energy storage welding is a special welding technology. By storing energy in the welding head, it is released instantly to form a high energy density, thereby achieving welding. Energy storage welding not only has a fast welding speed but also has stable and reliable welding quality. It is suitable for situations where the welding material is thick and requires a deep welding depth, such as lithium battery welding.


2. Comparison between all-in-one and ordinary laser welding machines


2.1.Advantages:


Functional diversity: The all-in-one laser welding machine integrates many functions such as welding, cleaning, and cutting. It has a wider range of application scenarios and higher process flexibility.


Cost savings: Compared with purchasing many single-function machines, all-in-one machines can save buy costs and occupy space.


Improve efficiency: The same machine has the ability to complete many processes. It can greatly improve production efficiency and the simplicity of the workflow.


2.2.Disadvantages:


High maintenance costs: Due to the integration of many functions, the maintenance and maintenance of the machine may be more complicated and time-consuming.


Limited applicable scenarios: Some specific application scenarios may not have all functions, and the all-in-one machine may seem too "luxurious".


3. Comparison of the advantages of Laser welding and cutting machine


3.1 Three-in-one laser welding machine:


Versatility: It has three functions welding, cleaning, and cutting. It is suitable for a variety of welding scenarios.


Flexibility: Different functional modes can be flexibly selected according to needs. Improve production efficiency.


Cheap: Compared with 4-in-1 and 5-in-1 machines, the price is relatively low. Suitable for users with limited budgets.


3.2. 4-in-1 laser welding machine:


Weld cleaning function: remove impurities on the welding surface. Improve welding quality and aesthetics.


Comprehensive performance: It has four functions welding, cleaning, cutting and weld cleaning. It has a wider range of applications.


3.3.5-in-1 laser welding machine:


Energy storage welding function: It plays a role in special welding scenarios and provides higher energy welding.


High efficiency and energy saving: Energy storage welding technology can achieve fast and high energy density welding. Improve production efficiency and save energy costs.


4. Applicable scenarios


4.1.Automobile manufacturing industry: 


All-in-one laser welding machines are widely used in the automotive manufacturing industry. In terms of application location, it can be used to weld body components, doors, roofs and other parts. In terms of functions, it can realize many functions such as welding, cleaning and cutting. In automobile manufacturing, this versatile laser welding machine can improve production efficiency and reduce production costs. At the same time, ensure welding quality and process consistency.


4.2.Electronic equipment manufacturing industry: 


In the electronic equipment manufacturing industry, all-in-one laser welding machines can be used to weld electronic components, batteries, circuit boards and other components. Also, the cleaning function can be used to remove impurities on the welding surface to improve the welding quality. Since electronic equipment has high requirements for welding quality and surface cleanliness, the versatility of all-in-one laser welding machines can meet these needs.


4.3.Metal processing industry: 


All-in-one laser welding machines also have important applications in the metal processing industry. It can be used to weld various metal products, crafts, furniture and other products. The cutting function can be used to achieve precise cutting of metal materials. In the metal processing industry, the versatility and high precision of all-in-one laser welding machines can improve production efficiency and product quality.


4.4.Aerospace industry: 


All-in-one laser welding machines can be used to weld plane components, engine components, spacecraft structures and other products. The cleaning function can be used to remove impurities on the welding surface to improve the welding quality. Since aerospace products have extremely high requirements for welding quality and reliability, the versatility of all-in-one laser welding machines can meet these needs.


In summary, laser welding and cutting machines are all-in-one. This type of machine can meet your requirements for versatility. However, the more machine functions you choose, the better. The best machine is the one that suits your needs!


If you have any questions about the machine selection or want to learn more, you can click here to contact us. Our professionals will provide quick responses and recommend the most suitable solutions to you.


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