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Views: 38 Author: Site Editor Publish Time: 05-24-2024 Origin: Site
In modern manufacturing, laser welding gun have become the first choice for many companies due to their advantages of rolling. This article will provide a comprehensive introduction to laser welding and attach a cutting parameter table.
laser welder gun uses a high-energy laser beam as a heat source. The laser generates a high-energy-density laser beam and focuses the beam on the workpiece through a focusing lens. The heat generated by the interaction of the laser with the material causes the material to locally melt and join together. While melting, the laser beam continues to act, causing the molten metal to solidify under pressure to form a weld. This technology is not only efficient but also enables precise control.
High precision and repeatability: Laser welding provides extremely high positioning accuracy and repeatability. Particularly suitable for parts requiring fine machining and complex welding paths. It can achieve micron-level welding accuracy, and the welding quality is stable and reliable.
Deep welds and high speed: Laser welding can complete deep welds in a short time. This welding speed is much higher than traditional welding methods.
Cut heat-affected zone: The heating area of laser welding is concentrated and the heat impact is small. This feature protects the performance of metal materials and reduces secondary processing.
Laser welding machines have a wide range of material adaptability and industry applications. There are many types of laser welded metals. It can be used for welding stainless steel, carbon steel, aluminum and other materials.
Supporting the precision welding needs of industries ranging from automotive manufacturing to electronics. For example, in automobile manufacturing, laser welding is used to weld components such as body frames, doors, and hoods. In aerospace manufacturing, laser welding is used for components such as fuselages and wings.
For different thicknesses of materials, the power requirements of laser welding machines vary. Generally speaking, laser welding thickness is directly proportional to the laser power.
The melting point and thermal conductivity of different materials will also affect the effect of laser welding. Materials with low melting points and high thermal conductivity must lower laser power and faster welding speeds. The opposite is true for materials with high melting points and low thermal conductivity.
Welding of highly reflective materials may require higher laser power. Such as Aluminum laser welding and copper laser welding.
Laser welding machine welding capability table | ||||
---|---|---|---|---|
Laser power | 1000W | 1500W | 2000W | 3000W |
Carbon steel | 3mm | 4mm | 5mm | 8mm |
Stainless steel | 3mm | 4mm | 5mm | 8mm |
Galvanized sheet | 3mm | 4mm | 5mm | 8mm |
Aluminum | 1mm | 2mm | 3mm | 6mm |
Applicable materials | Thin metal sheets, small precision parts | Thin metal sheets, small precision parts | Medium thickness metal plate suitable for most industrial applications | Thick metal plate, suitable for mass production and heavy industry |
Automation and intelligent technologies are developing rapidly. Modern laser welding machines are also constantly developing in the direction of operator friendliness.
Laser welding machines integrate advanced automation and precise control technology. This makes the machine more user-friendly and reduces the difficulty of operation.
New technologies such as artificial intelligence and machine learning are being applied to the welding process. The machine can automatically adjust to different working environments and material properties. Welding efficiency and quality have been greatly improved.
Although laser welding technology has many advantages, it also faces some challenges.
The cost of laser welding equipment is relatively high, which limits its application in some small and medium-sized enterprises. At the same time, the maintenance of laser welding technology is also relatively strict. Future development directions include reducing costs and improving equipment stability and reliability.
As new materials and applications continue to emerge, laser welding technology needs to continuously adapt to new manufacturing needs.
In the new century, people have stricter requirements for environmental protection. More manufacturers will focus on research and development to be more environmentally friendly and energy-saving.
CNC laser welder are very powerful, and they promote technological progress in the manufacturing industry. If you seek to improve production efficiency and product quality, please pay attention to and invest in the development of fiber laser welding technology. The right choice will bring long-term competitive advantage to the enterprise.
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