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What are the advantages of 5-axis CNC engraving machine processing?

Views: 108 Author: Site Editor Publish Time: 07-22-2021 Origin: Site

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Five-axis CNC engraving machine, also called five-axis machining center, is a high-tech, high-precision processing equipment specially used for processing complex curved surfaces. At present, the five-axis linkage CNC machining center system is the only method for processing impellers, blades, marine propellers, heavy generator rotors, steam turbine rotors, large diesel engine crankshafts, and so on. So, what are the advantages of the five-axis CNC engraving machine compared to other processing methods? Let's share with you Leapion laser below.

Five-axis machining, as the name suggests, is a mode of CNC machining. The linear interpolation movement of any 5 coordinates among X, Y, Z, A, B, and C is adopted. The machine tool used for five-axis machining is usually called a five-axis machine tool or a five-axis machining center. This kind of processing center system has an insignificant influence on a country's aviation, aerospace, military, scientific research, fine equipment, high-precision medical equipment and other industries. Internationally, the five-axis linkage numerical control technology is regarded as a symbol of the automation technology level of a country's production equipment.

5D-processing2

First of all, let's first understand the application of 5-axis engraving machine

1. Applicable materials:

The 5-axis engraving machine can mainly process foam, sludge, wood, plastic, carbon fiber, glass fiber reinforced plastic, and composite materials.

Non-metallic materials and light aluminum soft metals.

2. Application industry

5-axis engraving machine processing involves all walks of life and is widely distributed. 5-axis engraving machines are widely used in casting, automobiles, ceramics, sanitary ware, ships, yachts, aerospace chemicals, wind power, rail transit, molds, handicrafts and other industries In addition, it can also be used for the quality and processing efficiency of three-dimensional processing, such as teaching experiment industry, chairs, etc.

The main advantages of 5-axis CNC engraving machine processing are as follows:

The advantages of 5-axis linkage machining compared with three-axis machining linkage

1. The processing range of 5-axis engraving machine is wider than that of 3-axis linkage processing. The three-axis belongs to plane processing, and the five-axis mainly processes three-dimensional three-dimensional.

2. The 5-axis engraving machine can process continuous and smooth free-form surfaces that cannot be processed by general 3-axis CNC machine tools or are difficult to complete in one clamping.

3. The 5-axis engraving machine can improve the machining accuracy, quality and efficiency of free-form surfaces in space.

For example: Faced with the processing of impellers, blades and steep side walls of molds, three-axis CNC machine tools cannot meet the processing requirements. The 5-axis CNC machine tool can be controlled by Daozhou space posture role to complete this kind of processing content. At the same time, the five-axis CNC machine tool can realize the short tool processing deep cavity, effectively improve the system rigidity, reduce the number of tools, avoid special tools, expand the scope of application of general tools, and ultimately reduce production costs.

4. The manufacturing chain and production cycle of the 5-axis engraving machine are shorter than that of the 3-axis simultaneous machining.

Because the 5-axis CNC machine tool performs sidewall processing through the yaw of the spindle head, there is no need for multiple parts clamping, which effectively reduces the positioning error, improves the processing accuracy, and shortens the manufacturing chain and cycle.

5-axis CNC engraving machine compared with four-axis CNC engraving machine

Intuitively speaking, the 4-axis engraving machine is only one side less than the 5-axis engraving machine. The 5-axis engraving machine has one more axis than the 4-axis engraving machine. Four-axis engraving can only engrave cylinders, while five-axis engraving can engrave things of various shapes.

The benefits of five-axis CNC engraving machine:

1. The 5-axis CNC engraving machine has high machining accuracy and high efficiency. Complicated machining can be realized by clamping the workpiece at one time. This reduces the required setup time when the job needs to be run multiple times to complete. You only need to set up a job once to save your time, which in turn saves money for your company.

2. The use of 5-axis CNC engraving machine makes it easy to clamp the workpiece, and the mold can reduce the number of fixtures. No special fixtures are needed during processing, which reduces the cost of fixtures, avoids multiple clampings, and improves mold processing accuracy.

3. Since the 5-axis CNC engraving machine can save many special tools in processing, the cost of tools is reduced. Because the 5-axis CNC engraving machine can increase the effective cutting edge length of the tool, reduce the cutting force, increase the service life of the tool, and reduce the cost during processing.

4. Using a 5-axis CNC engraving machine to process molds with fast speed and fast delivery can better ensure the quality of mold processing, make mold processing easier, and make mold modification easier.

5. The 5-axis CNC engraving machine has more axes, flexible processing and diverse functions. The ability to process helps increase the output of the current work and creates opportunities to diversify products and products.

5-axis linkage CNC is the most difficult and widely used technology of the CNC technology center. It integrates computer control, high-performance servo drive and precision machining technology, and is used in the efficient, precise and automated machining of complex curved surfaces. It can be seen that the processing advantages of the 5-axis CNC engraving machine are very obvious. If you also want to own a 5-axis CNC engraving machine, please contact Leapion Laser. Leapion Laser has more than 12 years of industry experience, and we will provide you with tailor-made solutions for free.